200 million tons of construction and demolition waste are generated every year At the same time, natural raw materials such as gravel and sand are becoming scarce. Betonwerk Büscher GmbH & Co. KG is therefore breaking new ground: it has developed a recycled concrete in which all the natural stones and sand 100 percent replaced by demolition waste. The first building with interior walls made of recycled concrete has now been built in Heek.
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Betonwerk Büscher GmbH & Co. KG – On the way to a circular construction industry
The challenge
Construction and demolition waste is a problem. In Germany they make up the majority of the total gross waste generated. The latter amounted to over 411 million tons in 2021. 222 million tons of this was construction and demolition waste. Only municipal waste (almost 52 million tons) or waste from production and commerce (almost 50 million tons) follow a long way behind. The Büscher group of companies, based in Heek near Münster, is very familiar with demolition material. Among other things, it operates a container service; building rubble is part of everyday business.
The material is shredded at Büscher using its own electrically operated construction rubble crushing plant. For a long time, civil engineering companies accepted the shredded construction rubble; it is used, for example, for building roads. “The material can do much more,” said managing directors Wolfgang and Hans-Jürgen Büscher a few years ago. And so they set themselves a challenge of their own: to place a comparable product made of recycled concrete alongside the company's best-functioning product - the "Büscher wall", i.e. a prefabricated concrete wall for building houses.
- Photos : copyright_Münsterland eV_Philipp Foelting / © by zurueckfuerdiezukunft.de
- Text: Lothar Schmitz, business journalist Bonn
- Publication: May 2024
Wolfgang Büscher, Managing Director
“In the prefabricated parts, the raw materials gravel and sand are completely replaced by mixed demolition material”
The innovation
And so the experts began to experiment with the demolition material for houses, bridges and other structures. They managed to develop a recycled concrete in which all the natural stones and sand were 100 percent replaced by demolition waste, and to use it to create the “Büscher wall”. In mid-2021, they received the seal that is crucial in the construction industry for their invention: the “general building authority approval” (abZ) from the German Institute for Building Technology for load-bearing and non-load-bearing interior wall elements made of recycled concrete. In December, the design approval for the “Büscher blocks”, i.e. components made of recycled concrete, was added. “In the prefabricated parts, the raw materials gravel and sand are completely replaced by mixed demolition material,” explains Wolfgang Büscher, “in addition, we have a reduction in CO 2 emissions of around 23 percent compared to conventional reinforced concrete walls.” To also show in practical terms, As far as possible, the company built a reference property in Heek, Westphalia, an apartment building in which all interior walls are made of recycled prefabricated parts.
Only the outer walls and ceilings are made of conventional concrete, but Büscher is continuing to experiment to find recycling solutions here too. “We now hope that the use of recycled materials in construction will become established and soon leave the niche,” emphasizes Büscher, “after all, this construction method makes a significant contribution to conserving scarce resources such as gravel and sand.” The company would like to issue licenses for this purpose. so that recycling walls can also be built by other companies in their respective regions. “That would have an additional positive climate effect because the precast concrete parts would then not have to be transported so far,” explains Büscher, who promotes a resource-conscious building culture.
The NRW effect
In their innovative endeavors, the Büscher brothers not only rely on the creativity of their own development team, but also on cooperation with external experts as well as universities and research institutions. “NRW is an excellent location for this,” says Wolfgang Büscher. For example, researchers from the University of Duisburg-Essen and experts from Roxeler Ingenieurgesellschaft mbH from Münster were involved in the material development and the pilot building in Heek. The number of innovative companies and employees in North Rhine-Westphalia is also above average. “This puts our state ahead of many others,” says Büscher. What he is convinced is what defines the Ruhr area as a region in transition: “A lot of construction waste is generated here.” This means that there is enough material supply for the Heeker company’s prefabricated recycled concrete parts. If - an elementary wish of the Büscher brothers - the use of recycled concrete were classified differently in public tenders than before, the company would have come much closer to two important goals: the establishment of its own factory solely for prefabricated parts made of recycled concrete and thus a significant contribution to one circular construction industry.
This success story of an innovative transformation was published in May 2024. There will be no updates or checks of the information afterwards.
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Transformation through innovation
Background to the publication series
The publication series “Transformation through Innovation” is intended to illustrate how companies in North Rhine-Westphalia have been able to write successful innovation stories thanks to the framework conditions created by the state of North Rhine-Westphalia.
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